• search
Intermediates and API Contract Manufacturing Intermediates and API Contract Manufacturing

Intermediates and API Contract Manufacturing

Long-term partner to support your commercial product through its market lifecycle.

APSL has a legacy of developing 500+ molecules, several of which are in the commercial phase in highly regulated markets such as the USA, Europe, Japan, etc. We support our customers at various stages of a late-phase product from regulatory filing to launch and at the patent expiry stage with cost optimization options. Our vast manufacturing footprint allows us the flexibility to choose from a variety of unit operations suitable for product manufacturing. Our expertise in regulatory filings and documents will help our customers create comprehensive documentation for NDA and other global regulatory filings.

We offer a wide range of manufacturing services from a few kilos to multi tons of cGMP manufacturing of Key Starting Material (KSM) / Registered Starting Materials (RSM), advanced intermediates, and APIs. Our facilities can handle a diverse set of chemical reactions at various scales. Our facilities are inspected by global regulatory authorities like the US FDA, UK MHRA, TGA Australia, PMDA Japan, and other regulatory agencies. Our facilities can handle the manufacturing of niche technologies like peptides, High Potent Active Pharmaceutical Ingredients (HPAPIs), steroids, Methoxy Polyethylene Glycols (m-PEGs), and prostaglandins. Our state-of-the-art facilities are located across the globe in India, the UK, and Mexico.

Speak to our experts

CGMP manufacturing scale

Reactor size

  • Kilo lab: 50 to 630 L
  • Commercial: 500 to 10,000 L

Capacity of Production

  • Kilo lab: 1 to 10 Kg
  • Commercial: 15 to 500 Kg

MOC

  • All glass set-up, Mild Steel Glass Lined (MSGL), stainless steel (SS316), and Hastelloy

Niche reactions

  • Cryogenic reactor size (2,000 to 11,000 L) with Reaction temperature up to -80 deg C
  • Hydrogenator capacity (20 to 5000 L) at 4 to 3535 bars

Downstream operations

Centrifuge

  • 12”, 36” and 48”

Nustche Filters

  • 25 L to 1 KL

Agitated Nustche Filter Dryer (ANFD)

  • 0.1 m2 to 5.0 m2

Spray Dryers

  • 5 to 50 Kg/Hr

Micronization

  • Development (M50)
  • Manufacturing (M100 to M2000

All manufacturing facilities are equipped with particle size regulating equipment including multi-mill, air jet mill or micronizer, sifter, and blenders. Dedicated unit for the micronization of steroid products. Steroid manufacturing facility is also equipped with micronizer.

Steroid

Development/PoC

  • Quantity: 10 to 50 g
  • Capacity: Lab scale

Pre-clinical/NGMP

  • Quantity: 100 to 250 g
  • Capacity: 20 to 50 L

Early Phase

  • Quantity: 1 to 3 kg
  • Capacity: 20 to 189 L

Late Phase

  • Quantity: 5 to 10 Kg
  • Capacity: Up to 7,000 L

Commercial

  • Quantity: 25 to 100 Kg
  • Capacity: Up to 7,000 L

HPAPI

Development/PoC/Non GMP

  • Quantity: 10 to 50 g
  • Capacity: Lab scale

Pre-clinica

  • Quantity: 100 to 250 g
  • Capacity: Lab scale

Early Phase

  • Quantity: 1 to 3 kg
  • Capacity: ~20 to 2,000 L

Late Phase

  • Quantity: 5 to 10 Kg
  • Capacity: 160 to 2,000 L

Commercial

  • Quantity: 10 to 15 Kg
  • Capacity: 160 to 2,000 L

PEGylation

Development/PoC

  • Quantity: 10 to 50 g
  • Capacity: Lab scale

Pre-clinical/NGMP

  • Quantity: 250 to 500 g
  • Capacity: Lab scale

Early Phase

  • Quantity: 25 to 50 kg
  • Capacity: 50 to 3,000 L

Late Phase

  • Quantity: 100 to 250 Kg
  • Capacity: 50 to 3,000 L

Commercial

  • Quantity: 500 to 1,000 Kg
  • Capacity: 50 to 3,000 L

Carbohydrate

Development/PoC

  • Quantity: Up to 100 g/batch
  • Capacity: Lab scale

Commercial

  • Quantity: Up to ~30 Kg/batch
  • Capacity: 60 to 250 L

Purification: GPC technique, size-exclusion chromatography, SAX purification, Ion-exchange chromatography

Analytical capability at the plant

Chromatography

  • HPLC (UV, PDA, ELSD & RI detectors with Empower 3 software)
  • GC (FID, TCD, ECD detectors with Empower 3 software)
  • UPLC instruments

Characterization

  • Mass spectrometer (LC-MS & HR-MS)
  • AB SCIEX 4500 QQQ instrument
  • Waters UPLC with LCT premier XE time of flight detector
  • Agilent HPLC with 6410 triple quad mass detector
  • Agilent GC with 5975C EI/CI Inert XL detector

Spectroscopy and Thermal analysis

  • UV-Vis, IR, NMR spectroscopy, and photometers
  • DSC and TGA
  • Surface area analyzers

Sustainable manufacturing

Sustainability is one of our core values and we continue to build on our goals aligned with global standards. Our work in the field of sustainability was recognized by:

  • DJSI (Dow Jones Sustainability Indices)
  • FTSE4Good Index
  • CDP (Carbon Disclosure Project)
  • S&P BSE Carbonex
  • S&P BSE Greenex
  • Bloomberg Gender-Equality Index
  • CII-SR EHS Excellence Silver Award
  • PSCI Audited

Regulatory

Our development center is a US FDA audited facility, and our manufacturing plants are regularly audited by the US FDA, EDQM, KFDA (Korea), MHRA (UK), PMDA, SFDA, CDSCO, DMA, TGA, WHO GMP, and COFEPRIS.

Why Aurigene Intermediates and API Contract Manufacturing Services?

US FDA Inspected Labs

Integrated Development and Manufacturing

25 to 50 gms/batch

Dedicated Analytical Lab

ELN

Virtual Tour

 

Connect with our scientific experts for your drug discovery, development, and manufacturing needs

We understand that clear communication is essential to successful collaborations, and that's why we have a dedicated team that is always ready to help you. Whether you have questions about our services, want to discuss a potential partnership, or simply want to learn more about our company, we're here to help.

Our team of experts is dedicated to providing personalised solutions tailored to your unique needs. So, please don't hesitate to reach out to us. We look forward to hearing from you and helping you achieve your business goals.

Country

section

CAPTCHA
This question is for testing whether or not you are a human visitor and to prevent automated spam submissions.

rightCaptcha

PROTACs: Research for a life without cancer

OCTOBER 01, 2024

PROTACs: Research for a life without cancer

PROTACs: Proteolysis-targeting chimeras (PROTACs) are a rapidly evolving field with promising applications in cancer, neurodegenerative diseases, and other conditions where the regulation of protein levels is crucial. PROTACs are a novel class of small molecules designed to target specific proteins for degradation by the ubiquitin-proteasome sys...

Read More

Advancement in personalized medicine and how the CRDMO industry is part of the solution

Personalized medicine is transforming the healthcare landscape by customizing treatment plans to individual patients’ unique genetic, clinical and environmental characteristics. These are effective and less invasive treatments for a wide range of conditions. Contract Research, Development and Manufacturing Organizations (CRDMOs) play an important role...

Read More

Case study: Tackling CYP 2C9 inhibition challenges

The Problem: Active compounds in a project were found to be highly potent inhibitors of CYP 2C9 The compounds selectively inhibited CYP 2C9 with IC50 values <100 nM There was no considerable inhibition of the other CYP isoforms Our Mitigation Approach: CYP 2C9 inhibition data was generated for a larger set of co...

Read More

Synthesis of Anti-covid Drug Nirmatrelvir Using Flow Chemistry

2022

Synthesis of the anti-covid therapeutic Nirmatrelvir by using flow chemistry to enhance efficiency of amide to nitrile conversion in a functionally and Stereochemically Embellished environment. ...

Read More
View All
×

You are about to leave Aurigene Pharmaceutical Services and affiliates website. Aurigene Pharmaceutical Services assumes no responsibility for the information presented on the external website or any further links from such sites. These links are presented to you only as a convenience, and the inclusion of any link does not imply endorsement by Aurigene Pharmaceutical Services.

If you wish to continue to this external website, click Proceed.

ProceedBack